Wire Cutting EDM
Wire EDM (Electrical Discharge Machining) is a precision manufacturing process that uses a thin, electrically charged wire to cut intricate shapes and contours in hard metals and conductive materials. The wire generates a series of rapid electrical discharges, which erode the material with extreme accuracy without applying mechanical force. This non-contact method allows for the production of highly detailed, complex parts with excellent surface finishes, making it essential for industries that require precise machining, such as aerospace, medical, and mould-making.
Elevate Your Wire Cutting EDM with FANUC Solutions
Our FANUC ROBOCUT Wire EDM machines set the standard for precision, reliability, and efficiency in the most demanding cutting tasks. Engineered with advanced technology and FANUC’s renowned expertise, our ROBOCUT delivers consistent, high-quality results across industries such as aerospace, medical device manufacturing, and automotive. With user-friendly controls and superior accuracy, ROBOCUT is the ideal choice for achieving precise, reliable performance in your Wire EDM applications.
Benefits
Benefits for your Business
Zero Force Cutting
Since there is no contact between the cutting tool and workpiece, EDM allows you to cut very small parts, such as injector pins or medical needles, with the thinnest of walls – a clear benefit compared to drilling, milling or lathing.
No Swarf, No Scrap
On processes involving costly materials, Wire Cut EDM has the advantage that no swarf is produced and additional scrap costs incurred.
Up to 140 Hours Unmanned Machining
Wire EDM is slower than other technologies, but benefits from the fact that machines can work unmanned for up to 140 hrs. That is almost 6 days of uninterrupted machining without an operator present.
No Burrs, No Reworking
Because no force is applied, wire cutting leaves perfect surfaces. For still finer surfaces or even mirror finishing, there is the FANUC Micro Finish function – replacing up to 8 steps with just one process.
No Specific Fixturing
Wire Cut EDM machines do not require specific fixtures for different components and processes – saving you money and making you more flexible. To increase throughput however, you might want to think about adding a tending robot.
Low Tool Costs
Since all it requires is a single high quality wire, Wire EDM benefits from low tool costs compared to other cutting technologies.
Replace up to 8 Steps with 1 Wire Cut EDM Machine
Wire EDM technology allows you to dispense with up to 8 steps, including pre-machining, hardening, finishing and ficturing, required in traditional machining processes such as milling, drilling or lathing
Cut Tiny Radii
Ideal for cutting microparts and capable of realising radii down to 0.05 mm, EDM is the ultimate alternative to milling.
Cut Complex Shapes Easily
Use wire cut EDM for your routine metal cutting processes and general engineering.
Related products
FANUC Solutions for Wire Cutting EDM
Where wire EDM is concerned, accuracy has traditionally come at the cost of speed. That’s why FANUC has developed a next generation ROBOCUT wire-cutting machine. The 𝛼-C𝑖C series comprises versatile all-rounders. With incredibly long mean times between failures, low maintenance, longevity and excellent uptimes, these future-proof spark erosion machines are designed to save time and drive down unit costs while ensuring superlative accuracy and cutting efficiency.
ROBOCUT 𝛼-C400𝑖C
Introducing the ROBOCUT 𝛼-C400𝑖C model – the compact match for micro machining. This cutting-edge machine sets new standards in precision and versatility, making it the perfect choice for industrie...
Maximum workpiece dimensions
730x630x250 mm
Maximum workpiece weight
500 kg
XY axis table travel
400x300 mm
ROBOCUT 𝛼-C600𝑖C
Introducing the ROBOCUT 𝛼-C600𝑖C – the can-do all-rounder. This versatile machine is your go-to solution for a wide range of machining tasks. Whether it is micro machining, intricate components, or...
Maximum workpiece dimensions
1050x820x300 mm
Maximum workpiece weight
1000 kg
XY axis table travel
600x400 mm
ROBOCUT 𝛼-C800𝑖C
Big-bed versatility at its finest. This powerhouse of a machine redefines what's possible in precision machining with its expansive work surface. Whether you're handling large components, intricate...
Maximum workpiece dimensions
1250x975x300 mm
Maximum workpiece weight
3000 kg
XY axis table travel
800x600 mm
Accessories & Software
Accessories & Software for FANUC Wire Cutting EDM
Maximise the potential of your FANUC ROBOCUT with our range of specialised accessories and advanced software solutions. Designed to complement and enhance your Wire EDM operations, these tools ensure greater precision, efficiency, and ease of use. From intuitive control software to essential hardware add-ons, our offerings help you achieve optimal performance and unlock new capabilities in your machining processes.
FANUC ROBOCUT Wire Features
The extended operational capabilities of ROBOCUT are a game-changer in the world of wire EDM, and we're here to showcase some of the outstanding features that make ROBOCUT stand out.
Durable Workpiece Table
Boasting a highly resilient and rugged workpiece table, designed for enduring precision machining. This table ensures exceptional longevity and minimal maintenance. Whether handling intricate or he...
Extended Z axis stroke
Unlocking new dimensions in wire EDM machining, the extended Z-axis stroke of the FANUC ROBOCUT, as exemplified in the ROBOCUT 𝛼-C600𝑖C and 𝛼-C800𝑖C models with Z400/Z500 capability, revolutionises...
Twin servo wire feeding system
ROBOCUT specialises in precision cutting for press dies and injection molds. It provides advanced nozzle position control for optimal performance, addressing the unique challenges of both markets. ...
FANUC ROBOCUT with CCR Rotary Table
FANUC ROBOCUT is available with a CCR rotary table which can be indexed and simultaneously controlled. The ROBOCUT CCR is equipped with a FANUC servomotor and rotary encoder that offers maximum pre...
Discharge Control 𝑖Pulse3
Minimises the risk of wire breakages at high machining speeds, even under difficult conditions such as those involving wide nozzle distances or changing cutting heights.
Pitch Error Compensation Function
This innovation detects and corrects pitch errors using cutting-edge sensors and software, ensuring enhanced precision, reduced waste, longer machine life, and cost savings. Applicable across indus...
ROBOCUT-CAM𝑖
The FANUC ROBOCUT-CAM𝑖 system is your solution for simplifying cylindrical, conical, and 7-axis machining routines. With powerful features and a user-friendly interface, ROBOCUT-CAM𝑖 makes CNC prog...
ROBOCUT CORE STITCH Function
The Core Stitch function is your key to continuous unmanned operation with ROBOCUT. This innovative feature offers a range of benefits to enhance your machining process.
ROBOCUT-LINK𝑖
Equipped with a new graphic interface, ROBOCUT-LINK𝑖 is a production and quality information management tool that allows you to monitor the status of up to 32 ROBOCUT machines in real time from rem...
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Case Studies
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Get Inspiration from Other's Success
Haidlmair
FANUC ROBOCUT Machines Underpin Success at Leading Injection Mould Manufacturer
Haidlmair, a top injection mould specialist, invested in two more FANUC ROBOCUT wire EDM machines, continuing a decades-long partnership and legacy of precision.
Joseph Martin
FANUC Solutions Provide Common Thread at Screw-Cutting Specialist
Moving from labour-based to automated production operations can sometimes appear daunting. And yet, with the right technology partner on-board, processes such as automated machining and assembly can come to realisation with relative ease, instantly delivering new levels of productivity and reliability.
Euroedil
EUROEDIL Enjoys Faster Cutting Rates and Higher Throughput with FANUC Machines
With its new FANUC machines in-site, EUROEDIL has increased its cutting rate and throughput to meet rising volume demands from customers. Moreover, the accuracy and precision of the company’s die-cutting tools have improved noticeably.
Gevorkyan
Powder Metallurgy Specialist Enjoys Dusting of FANUC Excellence
Where a new manufacturer quickly achieves success, it becomes necessary to find a suitable partner for factory automation. Selecting the optimal supplier will help the manufacturer to ramp-up quickly in line with growing customer demand, while simultaneously facilitating higher levels of productivity and efficiency.
Transform your Industry with FANUC Wire Cutting EDM Solutions
Automotive
Mass producing parts for the automotive industry demands incredibly high levels of
reliability and efficiency from machines. These need to deliver repeatable accuracy
over extremely long periods of time. ROBOCUT provides incredible accuracy and
superior surface finishes on demanding workpieces, such as moulds, that require
sophisticated shapes to be cut to very tight tolerances.
Aerospace
Often aerospace manufacturers need to cut Inconel and other heat resistant alloys.
But its material characteristics make this difficult using a conventional milling
machine. Wire EDM machines like ROBOCUT, however, cut Inconel, or anything other material that conducts electricity for that matter, effortlessly. And for those
applications that require the use of a rotary table, ROBOCUT is available with a
proprietary model as well as purpose-designed taper adjustment jig for tapping
cutting applications.
Electronics
Extremely high accuracy on tooling, such as moulds, is needed to make high
precision and micro parts such as electrical connectors. Incredible levels of
repeatability also ensure the same high standards are obtained time and time again.
Medical
When equipped with a FANUC rotary table, ROBOCUT offers the flexibility to machine
the extremely sophisticated shapes required in the manufacture of medical and
surgical equipment. ROBOCUT also delivers the high levels of reliability and
repeatability required to mass-produce equipment for the medical industry.
Plastics
FANUC ROBOCUT is the ideal solution for the plastic industry, offering unmatched precision and efficiency in the manufacturing of moulds and components. Its advanced Wire EDM technology ensures the creation of highly accurate, intricate parts with smooth finishes, reducing the need for secondary processing.
All Industries
Explore our comprehensive range of factory automation solutions, designed to optimise and streamline any manufacturing process.
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Our Solutions for Other Applications
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