Injection Moulding
Injection moulding is a highly efficient manufacturing process that enables the production of complex, high-quality plastic components with precision and consistency. Utilising advanced automation and robotics, this technology is essential for industries requiring large-scale production, ensuring cost-effective solutions without compromising on the integrity or performance of the final product.
The Main Advantages of Electrical Injection Moulding
When it comes to the injection moulding process, consistency, repeatability and accuracy represent key criteria for most manufacturers. Electric injection moulding machines excel in this regard. More stable than hydraulic machines, they provide the ability to achieve precision moulding using consistent sets of parameters which, once set, are monitored and controlled by the machine. Ensuring improved parts quality, these machines achieve the same high-quality results every time and, given greatly reduced manual input, also benefit from improved uptimes and cycle times. In addition to these advantages, good electric injection moulding machines offer a range of additional features and benefits that make them more efficient still.
Benefits
Benefits for your Business
Wear monitoring
Machines capable of measuring backflow, provide operators with the opportunity to change the no-return valve before problems with the injection moulding process lead to poor parts quality.
Precise plasticising
Achieving extremely consistent part weights even when viscosities are varied requires precise digital control of the screw.
Prevent mould damage
To avoid costly repairs and protect the mould clamp and ejector mechanisms, intelligent functions on some injection moulding machines monitor the torque applied to them, preventing damage should this increase beyond certain parameters.
Improve your cycle times
To ensure you benefit from improved cycle times, machines should come with functions such as pre-injection, pre-ejection and parallel movements.
Adding inserts is easy
More complex applications often require inserts or labels to be added. As part of a moulding cell, some state-of-the-art machines can be easily supplemented with robots that pick and place these inserts very precisely at high speed
Mould validation
Validating your moulds guarantees perfect moulding parameters, ensuring you get acheive the best possible results right from the start.
Prevent mistakes ahead of time
Use a mould test to define the best injection moulding process before you start production. This ensures that all parameters correspond perfectly and you obtain the best results from your process.
Produce different types of part on one machine
Trade moulders and manufacturers no longer need different machines to produce different kinds of parts. Some injection moulding machines are so versatile that they will produce anything from extremely precise and delicate items like camera lenses to products that require high levels of exertive force to produce (such as battery cases).
Related products
Sustainable by nature, reliable by heart.
FANUC ROBOSHOT is an advanced electric injection moulding machine renowned for its precision, reliability, and energy efficiency. Designed to meet the highest standards of quality, ROBOSHOT delivers exceptional performance across a wide range of applications, ensuring consistent and superior results while reducing environmental impact and operational costs.
FANUC ROBOSHOT 𝛼-S15𝑖B
This compact machine is ideal for micromoulding applications, excelling in precision manufacturing for industries including lens, optics, and gears. Emphasising reliability and accuracy, our FANUC ...
Tonnage
150 | 15 kN | tonf
Tie bar spacing, H×V
260x235 mm
FANUC ROBOSHOT 𝛼-S30𝑖B
This compact machine excels in micromoulding applications, specialising in precision manufacturing for industries such as lens, optics, and gears. With a focus on reliability and accuracy, our FANU...
Tonnage
300 | 30 kN | tonf
Tie bar spacing, H×V
310x290 mm
FANUC ROBOSHOT 𝛼-S50𝑖B
Tailored for various industries including connector businesses, automotive, electronics, medical, and consumer goods, this model stands as the epitome of reliability and performance. Whether you ar...
Tonnage
500 | 50 kN | tonf
Tie bar spacing, H×V
360x320 mm
FANUC ROBOSHOT 𝛼-S100𝑖B
Designed to meet the demands of connector businesses, automotive manufacturers, electronics producers, medical device makers, and consumer goods companies, this machine offers unparalleled versatil...
Tonnage
1000 | 100 kN | tonf
Tie bar spacing, H×V
460x410 mm
FANUC ROBOSHOT 𝛼-S130𝑖B
Engineered to excel in connector businesses, automotive manufacturing, electronics production, medical device fabrication, and consumer goods manufacturing, this machine is the cornerstone of effic...
Tonnage
1300 | 130 kN | tonf
Tie bar spacing, H×V
530x530 mm
FANUC ROBOSHOT 𝛼-S220𝑖B
Designed to excel in connector businesses, automotive manufacturing, electronics production, medical device fabrication, and consumer goods manufacturing, this machine delivers consistent quality a...
Tonnage
2200 | 220 kN | tonf
Tie bar spacing, H×V
650x650 mm
FANUC ROBOSHOT 𝛼-S250𝑖B
Renowned for its versatility and precision, this machine serves as a cornerstone in medical, automotive, and technical moulding sectors. With its advanced 2K multi-component moulding capabilities, ...
Tonnage
2500 | 250 kN | tonf
Tie bar spacing, H×V
710x635 mm
FANUC ROBOSHOT 𝛼-S300𝑖B
Engineered to excel in automotive manufacturing, technical moulding, packaging, and consumer parts production, this machine stands as a testament to precision engineering. Trusted by industry leade...
Tonnage
3000 | 300 kN | tonf
Tie bar spacing, H×V
810x710 mm
FANUC ROBOSHOT 𝛼-S300𝑖B Small Capacity
With a focus on precision and reliability, this machine is trusted by leading manufacturers for its ability to deliver consistent quality across a range of applications. Whether moulding intricate ...
Tonnage
3000 | 300 kN | tonf
Tie bar spacing, H×V
810x710 mm
FANUC ROBOSHOT 𝛼-S300𝑖B Large Capacity
Introducing the robust large-capacity model of the FANUC ROBOSHOT 𝛼-S𝑖B series , designed to meet the rigorous demands of automotive, technical moulding, packaging, and consumer parts industries. W...
Tonnage
3000 | 300 kN | tonf
Tie bar spacing, H×V
810x710 mm
FANUC ROBOSHOT 𝛼-S450𝑖B
Designed to excel in automotive, technical moulding, packaging, and consumer parts manufacturing, this machine stands as a testament to precision engineering. Renowned for its versatility and robus...
Tonnage
4500 | 450 kN | tonf
Tie bar spacing, H×V
920x920 mm
FANUC ROBOSHOT 𝛼-S450𝑖B Large Capacity
Engineered to meet the rigorous demands of automotive, technical moulding, packaging, and consumer parts industries, this machine delivers unparalleled precision and efficiency. Trusted by leading ...
Tonnage
4500 | 450 kN | tonf
Tie bar spacing, H×V
920x920 mm
Accessories & Software
Accessories & Software for Injection Moudling
FANUC ROBOSHOT accessories and hardware are designed to enhance the performance, versatility, and efficiency of your injection moulding operations. These high-quality components seamlessly integrate with the ROBOSHOT system, offering customised solutions that improve productivity, ensure precision, and extend the machine's capabilities to meet the specific demands of your production environment.
AI Mould Protection
Our AI Mould Protection revolutionises mould safeguarding in the injection moulding industry. This intelligent system utilises advanced torque control technology to deliver unparalleled protection ...
AI Ejector Protection
The FANUC ROBOSHOT's AI Ejector Protection is a cutting-edge system designed to safeguard your moulds and minimise downtime. This innovative technology utilises torque control for unparalleled sens...
AI Backflow Monitor
Predict check ring wear and schedule maintenance with ease. This innovative function visually monitors closing characteristics and wear, allowing for proactive action and maximised uptime.
AI Pressure Trace
This function ensures consistent, precise moulding for applications like lenses. Its intelligent pressure profile adapts to material/temp changes, offering stable injection with adjustable speed.
AI Belt Tension Monitor
The AI Belt Tension Monitor for FANUC ROBOSHOT automatically measures belt tension on clamping, injection, extruding, and eject axes. It detects tension drops and notifies maintenance timing, enhan...
LSR Package
The FANUC ROBOSHOT LSR Package is designed specifically for Liquid Silicone Rubber (LSR) moulding, offering unparalleled precision and efficiency for a wide range of products. This advanced package...
MIM/CIM Package
FANUC ROBOSHOT's MIM (Metal Injection Moulding) and CIM (Ceramic Injection Moulding) packages offer revolutionary solutions for manufacturing precision components. MIM is a cost-effective method to...
Medical Package
The Medical package is designed for cleanroom environments (ISO 7/8). It features bushless tie bars which keeps mould area cleaner. FANUC ROBOSHOT’s precise process control brings quality assurance...
Thermoset Injection
Ready for thermoset materials with special screw/nozzle. It features temperature control, gas reduction, pre-functions and includes AI functionalities for process stability & quality control.
Multi-Component Moulding (Additional Injection Units)
You can use FANUC ROBOSHOT for multi-component injection moulding by adding versatile and easy-to-integrate vertical and horizontal injection units. This advanced moulding technique allows you to i...
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Case Studies
Industries
Get Inspiration from Other's Success
Tesy
TESY on the Road to Efficiency With ROBOSHOT
High production efficiency, low energy costs and noise emissions bundled with great technical support and service is what customers can expect from FANUC’s ROBOSHOT fully electric injection moulding machine.
Simon
FANUC ROBOSHOT Machines Keep Things Simple for SIMON
High-volume plastics parts; thin walls; zero defects; short automotive lead times; demanding energy efficiency requirements. A growing number of manufacturers are combatting these common challenges by investing in ROBOSHOT high-performance, all-electric injection moulding machines from FANUC. Among their number is SIMON Plastics.
Transform your Industry with FANUC ROBOSHOT
Automotive
For varied applications, such as automotive, more versatile machines are equipped with over six different screws. To ensure they can mould products with differing material characteristics, specifications should also include high duty injection units, active gas venting, sensitive mould protection and multi cavity pressure channels.
Aerospace
FANUC ROBOSHOT plays a pivotal role in the aerospace industry, where precision, reliability, and quality are paramount. This advanced electric injection moulding machine is ideal for producing high-performance plastic components that meet the stringent standards of aerospace applications. With its unparalleled accuracy and repeatability, ROBOSHOT ensures the consistent production of critical parts, contributing to the safety, efficiency, and innovation in aerospace manufacturing.
Electronics
To produce intricate electrical parts, features such as high-speed acceleration injection control, active gas venting, intelligent plasticising control, sensitive mould production and multi cavity pressure channels are extremely useful.
Plastics
FANUC ROBOSHOT is a leading solution in the plastics industry, offering unmatched precision and efficiency in the injection moulding process. Designed to produce high-quality plastic components with exceptional accuracy, ROBOSHOT supports a wide range of applications, from automotive parts to consumer goods. Its energy-efficient, fully electric design not only reduces production costs but also minimises environmental impact, making it an ideal choice for manufacturers seeking both performance and sustainability in their plastic moulding operations.
Electric Vehicles
In the electric vehicle industry, FANUC robots handle tasks such as battery assembly and the loading and unloading of machining centers. Their strength and precision are essential for managing the complex and heavy components involved in electric vehicle production.
All Industries
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Our Solutions for Other Applications
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