AKE Deploys FANUC Robots to Steer Success at Nexteer
Nexteer Automotive is taking advantage of nine high-performance industrial robots from FANUC to automate the manufacturing of steering gear components required for BMW. Installed by process automation specialist AKE Robotics, the plant is seeing new levels of process productivity and reliability.
Higher productivity with ultra-short cycle time of just 16 seconds.
Better flow of process materials.
No more skills issues due to lack of qualified workers.
Redeployment of operators to more added-value tasks.
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Insights
Key Insights from Task to Result
Task
Process automation specialist AKE Robotics required a number of industrial robots to help its customer, Nexteer Automotive Poland, automate the picking, placing and handling of steering gear components for the BMW 3 Series of mid-sized saloon and estate cars. Speed, precision and reliability were the principal requirements of the robots for Nexteer’s plant, which specialises in advanced steering and driveline systems.
Solution
AKE Robotics installed nine FANUC robots: six M-10 series slim, fast and precise short-arm industrial robots; and three LR Mate 200𝑖D compact, high-throughput, multi-purpose mini robots. The robots were installed at Nexteer Automotive Poland as part of a turnkey package with full system integration.
Result
With high-capability robots from FANUC and system integration expertise provided by AKE Robotics, Nexteer Automotive was able to automate its steering gear component manufacturing operations. The ultra-efficient and productive system achieves a short cycle time of just 16 seconds and a very stable and balanced takt time, which is imperative in high-volume automotive industry applications.
Company
AKE
AKE Robotics is a process automation specialist with around 100 employees, some 80% of whom are graduates with a technical profile from Polish universities. The company, which has its own R&D department, has extensive experience in the implementation of industrial robots. Since its formation in 2010, AKE Robotics has completed hundreds of automation projects across many industry sectors.
Nexteer Automotive is an intuitive motion control technology company that helps accelerate mobility towards a safe, green and exciting future. The company has 27 manufacturing plants worldwide, including Nexteer Automotive Poland. Serving global blue-chip automotive customers, Nexteer must select technology suppliers able to mirror the high-productivity, high-quality ethos of the industry. For this reason, the company uses FANUC products and the system integration services of AKE Robotics.
“We supplement our automation services with mechanical and electrical construction, software, and computer simulations in order to provide our automotive and manufacturing customers with a ready-to-use turnkey solution,” explains Jacek Wylężek, Manager of the Electrical Construction Department at AKE Robotics.
“We supplement our automation services with mechanical and electrical construction, software, and computer simulations in order to provide our automotive and manufacturing customers with a ready-to-use turnkey solution,” explains Jacek Wylężek, Manager of the Electrical Construction Department at AKE Robotics.
In an era that is shifting towards the digitalisation of manufacturing and ongoing difficulties recruiting skilled employees, increasing numbers of manufacturers, particularly those in the automotive sector, are searching for solutions based on robotisation.
“At present, avoiding robots in industrial production seems to be impossible,” states Piotr Dembiński, Communications Manager, at Nexteer Automotive Poland. “With the emergence of Industry 4.0, where process optimisation is key, robots are among the most important solutions. In addition, they are the perfect answer for ongoing problems we see in Poland, such as the lack of qualified workers, especially within the automotive industry.”
These problems evaporate with the introduction of robots, as exemplified at Nexteer Automotive, which is now using six FANUC M-10 and three FANUC LR Mate 200𝑖D robots to pick, place and handle steering gear components for the BMW 3 Series.
Jacek Wylężek
Manager of Electrical Construction Department
Adds Dembiński: “Saving time and money are the most crucial factors for us. Automation also provides better flow of process materials, as well as repeatability in transportation and stable takt time. In addition, our operators can focus on quality, which is essential.”
The new automated line at Nexteer Automotive allowed the company to move operators to a different area of the factory where they can add more value.
Piotr Dembiński
Communications Manager
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